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 Got a cooling problem at highway speeds?

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T O P I C    R E V I E W
blownEFI Posted - 10/21/2004 : 14:29:04
If your engine temps are ok at slow speed, idle, and driving around town but then the temp slowly creeps up while driving at highway speeds, then this tip might just help you out. I had this problem on my Challenger and so did a friend of mine on his '64 Sport Fury. In this tip I'll explain what the problem was and how we fixed it on our cars.

The problem was we were not getting enough air flow through our radiators at highway speed. Now you're probably thinking to yourself "but wait a minute, the air has to go through the radiator doesn't it? It has no other choice right"? Wrong! As you're going to see, how and where the air flows has everything to do with pressure differentials.

Air is a gas and therefore it is also a fluid. Gaseous and liquid fluids are all subject to the same physical laws of fluid dynamics. Differences in pressure cause fluids to flow, therefore a difference in pressure will cause air to flow. The direction in which air flows is determined by the relative locations of high and low pressure areas. Air will flow away from the high pressure area and towards the low pressure area. The magnitude of the pressure differential will determine the volume of air that flows. The greater the pressure differential the more air will flow.

When you get your car up to highway speeds it begins stacking the air up in front of it creating a high pressure area directly in front of your radiator core. Normally the area behind the radiator core is at a lower pressure than the area in front of the radiator. It is that pressure differential that causes the air to flow through the core, from the front side to the back. Remember, air flows from the high pressure area (front of radiator) to the low pressure area (behind the radiator).

The bigger the difference in pressure between the front side of the radiator and the back side of the radiator the more air will flow through the core. Anything that increases the pressure differential is good, and anything that reduces the pressure differential is bad.

On some cars (like a lot of our older Mopars) the design of the front end allows a huge column of air to blow up underneath the front of the car. The area from the bottom of the bumper down to the ground is where this big column of air blows by at highway speeds. So what? Well, that column of air then blasts up past the K-member into the enclosed engine compartment thus raising the relative air pressure in the enclosed area under the hood. This increased air pressure in the engine compartment reduces the pressure differential between the front of the radiator and the back of the radiator. The reduced pressure differential causes less air to flow through the radiator core. Instead the air tries to spill out all around the outer edges of the radiator to the sides, above, and below where the pressure is lower.

What you have to do is figure out a way to increase the pressure differential between the front of the radiator and the back of the radiator. You can achieve this in one of two ways. 1) Lower the air pressure in the engine compartment behind the radiator, or 2) Raise the air pressure at the front of the radiator. Either way you will be increasing the pressure differential and causing more air to flow through the radiator core.

How do we do that?

Well, one way you could solve it would be to install an electric puller fan on the back side of your radiator and run it all the time, even on the highway. The fan will generate a low pressure area at the back face of the radiator and cause air to flow through the core from the front side. This is exactly what is going on when you are sitting still idling at a stoplight or driving slow around town. You don't have enough speed to stack up enough air in front of the radiator to create a big enough pressure differential to cause enough air to flow through the core to keep the engine cool, so you're artificially increasing the pressure differential by running a fan.

Ok, but what if you have a viscous fan or a flex fan that doesn't work at highway speed and you don't want to (or can't) install an electric puller fan? Or, what if you just don't like the idea of running the fan all the time, even on the highway?

Here's a better solution:

Install a small air dam (somtimes calles a spoiler) under the chin of your car. This does two things simultaneously. It reduces the area through which the big column of air can blast underneath the car and therefore will lower the air pressure in the engine compartment behind the radiator. The air that the dam blocks will stack up in front of the car... joining the air that is already stacked up in front of the car thus increasing the air pressure in front of the radiator. Higher pressure in front of the radiator and lower pressure behind the radiator causes more air to flow straight through the radiator core.

I installed an air dam on my Challenger and it lowered my highway running temps 25 degrees with no other changes. After seeing this my friend (who was having the same problem) installed one on his '64 Sport Fury and it lowered his highway running temps the same amount!



Stephen Durr
stephendurr@boiseoffice.com
70 Challenger R/T 500 ci, fuel-injected, supercharged
5   L A T E S T    R E P L I E S    (Newest First)
blownEFI Posted - 10/24/2004 : 12:15:44
I agree John. I never had this highway cooling problem until I installed that intercooler in front of my radiator. It blocks about 2/3 of the radiator core. But the air dam compensated for it and solved the problem for me.

Stephen Durr
stephendurr@boiseoffice.com
70 Challenger R/T 500 ci, fuel-injected, supercharged
jcailey Posted - 10/23/2004 : 20:04:15
Good tip Steve. I might add that the car manufacturers had all this figured out originally and the trouble usually comes about when something is altered, ether in front of ( spoiler, grill opening, hood to core support seal, etc.) the radiator or behind ( fenderwell exit headers, hood scoop not sealed to carb top, fan shroud removed, etc.) the radiator. The manufacturers rule of thumb was usually 1/2 again as much exit area as entrance area, and that area was usually located down and out on ether side of the engine along the firewall so it would carry the exhaust heat out also. Another front spoiler benifit was that it improved vehicle aerodynamics by causing less air to be trapped under the car.

Crizila
jfl300 Posted - 10/22/2004 : 13:56:47
I had the same issue with my Charger. 1968 - 440 would run at 170/180 on the street, want to go over 240 on highway.

Mine had nothing to do with airflow, my problem was all Stock intake and Carb.

The 440 in my car is .060 over, high compression Keith Black pistions, and 67 Closed Chamber Heads. Final total is just over 11:1 compression.

Using the stock intake and carb I could not get a handle on it. IT ended up being I was running way to lean on the fuel delivery.

I upgraded to an Edlebrock Performer RPM intake, and Holley 750 Double Pumper carb. Now Highway or City traffic I run at 180 max always.

Here is a list of what I did before the the intake and carb upgrade.

New 26" radiator, new hoses with spring supports in both top and bottom hoses, new 160 degree thermostat, 20/80 mix AF to water, new high volume water pump (Edelbrock for High rpm driving) and Clutch fan.

Desperation I even put a cooler on the Power steering line to cool it down to help!!!

All those changes did was delay the 240 degree mark by a couple of minutes. It was the intake and Carb that did the trick.

Try the spoiler first, its cheaper - but if it does not help look at the fuel delivery system as well.

Jim Lynch
1968 Charger Plum Crazy - 440/727



Dave Kanofsky Posted - 10/22/2004 : 08:49:51
Stephen -
Excellent article!!!
Thanks!
Dave



Chaplain, Racers For Christ (www.teamrfc.org)

'69 Daytona, '95 LeBaron, '99 Durango
74Barracuda Posted - 10/21/2004 : 14:50:52
I have a 74 Barracuda 440/4 speed I might try the spoiler on. I do not have any over heating problems, but I don't mind the idea of lowering the driving temp a little extra. Besides the spoiler will make the car look better. Thanks for the great tip!

Jeff

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